| Features
Insert ball bearing unit is consisted of a double sealed,
single row bearing and one of various types of housings (cast
iron or stamping steel housing).
Bearing units structure
The outer ring
of the self contained ball bearing in ground to a sphere, and
the bore of housing in machined to a matching radius, This
permits self-aligning between the two members. Following
figure is a view of a Pillow Black which is the most popular
type of Insert Ball Bearing Units with set screw locking. The
bearing units have various types of perfect sealing devices
and can operate satisfactorily under hard working conditions,
especially for machines operated in dustry or muddy
surroundings. Thus, they are widely used in agricultural
machinery, construction machinery, textile machinery, food
stuff machinery and conveying devices, etc. |
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Note:
1.
When the fit between bearing and housing is clearance fit, the
bearing's outer ring has anti-rotation ball (pin).
2.Two set
screws on the wide inner ring at 120 or 62 degrees apart.
3.Usually,
the outer ring of the arihant enterprises has grease groove, bearings
having no grease groove are to be provided,too.
The features of products
Rational
self-alignment
The outside
diameter of the self-contained bearing is spherical to match
corresponding spherical inside diameter of the housing
providing self-aligning between these two members, which
compensates for misalignments of the units resulted from
errors in mounting and distorting of the foundation.
Large load carrying
capacity
Being
the same as 6200 and 6300 series single row deep groove ball
bearings in internal construction of the self-contained
bearings, Insert Ball Bearing Units can substain radial loads
and substain thrust loads as well. And they are low noise
during operating.
Longer service
life
Insert Ball Bearing Units
are often used in severe operating conditions where they are
exposed to dirts, moisture and high temperature, and in such
applications, the grease inside the set-contained bearing
deteriorates in a short time. It is required that relubricate
the units at suitable intervals so as to replace deteriorating
grease with fresh grease. Insert ball bearing units with cast
iron housings are all relubricable types equipped with grease
fittings to secure full performance and longer service lift of
the units under any operating conditions.
Efficent sealing
We can provide several types of sealings as follows:
1,
RS+SLINGER type: The SLINGER is fixed to inner ring, rubber
seal is fixed to outer ring. The rubber seal and inner ring
can form standard torque contact sealing. This combination of
two sealing elements can provide an effective barrier against
the entrance of foreign matter, such as mud、dust、vapour, and
the leakage of grease to keep the bearing in good working. As
shown in the figure 1. |
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| 2, Tripe-lips type: the metal shield with long
triple rubber lips has considerable large torque and good
sealing. This is suitable for agricultrural mechinary at bad
surroundings. As shown in the figure 2. |
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3,RST type: It covers the functions of both shield and
seal. The rubber lip and inner ring form standard torque
contact sealing, these can provide an effective barrier
against the entrance of foreign matter such as mud、dust、vapour
and leakage of grease. As shown in the figure 3. |
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Solid housing
The cast iron horsing is of solid one-piece construction to
provide maximum rigidity against deformation at mounting and
wear resistance to any operating conditions.
Bearing can be locked on the shaft
easily.
There are three methods of locking bearing to the shafts.
Locking with two set-screws in the extended inner ring is the
most common method. Adopting sleeve locking or an eccentric
locking collar is also available. All these locking methods
and lock the bearing on the shaft easily.
Special
heat-treatment on bearing inner ring |
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As shown in the figure 4, the inner ring of the
self-contained bearing is hardened in the race-way and
surroundings part where hardening is necessary, the area of
set screw hole of the inner ring has been templed by high
temperature after hardened,it has higher toughness and impact
clasticity. This special heat-treatment ensures full bearing
performance and prevents the set screws from loosening during
operation as the set screws can be tightened hard enough
without causing broken inner ring set screw
hole.
Unique device to prevent bearing’s outer ring
rotation
The bearing outer ring is equipped with a unique
locking-pin (or ball) which permits automatic selfaligning of
the bearing, and also prevent outer ring from rotating. This
can prolong bearing's service life.
Complete interchangeability between bearing and
housing
Skilled precision workmanship on the self-contained bearing
and the housing provides complete interchangeability between
them and the bearing can be easily replaced whenever
required.
Easy installation
The self-contained bearing is prelubricated with an
adequate quantity of high quality grease. Bearing units can be
mounted on the shaft immediately. The units are, therefore,
free from ingress of harmful contaminants into the bearing
chamber during mounting procedures.
The desiring
installation method of installing insert ball bearing unit is:
first install the housing at support base firmly, then tighten
the bearing to the shaft. The method which the bearing is
tightened to the shaft is : for set screws locking type
bearing, tightening the two set screws located at two places
on one side of the wide inner ring to the shaft. For eccentric
locking collar type bearing, rotating the eccentric locking
collar to lock the shaft by hand in direction of the rotation.
Then tighten the set screw which located at the eccentric
locking collar. |

pillow block, plummer block
pillow block bearing |
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